We Specialize in Commercial & Industrial Projects Only (We do Not Accept Residential Jobs.)
336-431-5852
aceavant@aceavant.com
5358 Poole Rd, Archdale, NC 27263
We Specialize in Commercial & Industrial Projects Only (We do Not Accept Residential Jobs.)
336-431-5852
aceavant@aceavant.com
5358 Poole Rd, Archdale, NC 27263
Ace Avant specializes in fixing, strengthening, and protecting various concrete structures, from parking garages to warehouse floors. Our expert team ensures your concrete surfaces are durable, safe, and long-lasting. Trust Ace Avant to restore and enhance your concrete structures with precision.
Restore strength and safety
Prevent further deterioration
Transparent quality assurance
Concrete is a robust material, widely used in various commercial and industrial applications. While an extremely durable and strong structure, concrete is not immune to the elements, wear and damage caused by heavy loads and regular usage. Concrete is a very porous structure, and if left unprotected, it will deteriorate over time. Effective concrete repair is essential to maintain the structural integrity, safety, and appearance of these concrete surfaces.
Ace Avant’s Specialty Division is a leader in concrete repair, strengthening, and protection for a wide variety of repair and restoration challenges. Whether it is restoring and strengthening a parking structure, repairing a warehouse slab, or replacing a mezzanine deck, Ace Avant’s specialty crews have the necessary experience and training to ensure a successful repair.
We are members of ICRI
Ace Avant’s Specialty Division repairs and restores a wide variety of concrete structures and surfaces including, but not limited to:
Understanding the common causes of concrete damage can help in early identification and timely repair, preventing extensive and costly issues down the line.
1. Weather Conditions: Exposure to extreme temperatures, moisture, and freeze-thaw cycles can cause concrete to crack and spall.
2. Heavy Traffic: Constant load from vehicles and heavy machinery can lead to surface wear and structural stress.
3. Chemical Exposure: Chemicals such as de-icing salts, industrial chemicals, and even natural salts can deteriorate concrete surfaces.
4. Poor Construction Practices: Inadequate mixing, improper curing, and substandard materials can result in weak concrete that is prone to damage.
5. Aging: Over time, all concrete structures will naturally deteriorate due to aging, making maintenance and repair crucial.
Ace Avant provides specialized concrete repair services tailored to meet the unique needs of various industries.
•Commercial: Office buildings, retail spaces, and commercial facilities require durable and aesthetically pleasing concrete surfaces.
•Industrial: Factories and warehouses need robust concrete floors that can withstand heavy machinery and constant use.
•Infrastructure: Public infrastructure such as bridges, roads, and sidewalks benefit from regular maintenance to ensure safety and longevity.
•Institutional: Schools, hospitals, and government buildings require well-maintained concrete structures for safe and functional environments.
At Ace Avant, we employ a variety of advanced techniques to address and repair damaged concrete, ensuring long-lasting results. Our commitment to excellence and innovation sets us apart as a leader in the concrete repair industry. Using methods such as crack injection, surface grinding, polishing, concrete resurfacing, and carbon fiber reinforcement, we restore structural integrity, improve surface aesthetics, and provide robust, long-lasting solutions. Our skilled technicians and state-of-the-art equipment ensure that every project meets the highest standards of quality and durability. Choosing Ace Avant means selecting a partner dedicated to delivering exceptional results and ensuring the longevity of your concrete structures. Trust us to restore and enhance the integrity of your concrete with precision and excellence.
This project involved a critical structural slab replacement at the threshold of a cold storage freezer entrance connected to a cooler dock. The concrete slab had failed due to long-term moisture intrusion and the complete failure of the slab heating system. As the ground beneath the slab froze, frost heave occurred, causing vertical displacement, surface cracking, and delamination ultimately leading to operational and safety concerns for the facility.
Attempts by in-house maintenance staff to cut out and patch isolated sections of concrete failed shortly thereafter due to unresolved subsurface conditions and the continued failure of the heat trace system.
Ace Avant was contracted to perform a full-depth slab replacement, including removal of the failed slab and installation of a new heating system beneath the replacement slab to prevent future frost-related damage.
The root cause of the slab damage was traced to the failure of the heat trace system originally installed below the concrete. Without functioning heat, moisture from the dock area was able to penetrate beneath the slab, eventually freezing due to the close proximity to the freezer. This caused the subgrade to expand (frost heave), lifting the slab and damaging the concrete surface.
As the frozen subgrade expanded, the slab heaved, creating a raised joint at the freezer entrance. Forklift traffic across this area led to progressive damage, including chipping, spalling, and joint separation, impacting both equipment and product safety.
Prior to Ace Avant’s involvement, the facility maintenance team attempted to repair the issue by cutting out and replacing damaged sections. However, without addressing the root cause (the failed heat trace and moisture intrusion), these spot repairs failed quickly, resulting in further cracking and delamination.
Ace Avant mobilized to cut and remove the entire damaged slab section, including a small portion inside the freezer. The full-depth repair involved collaboration with a licensed commercial electrician to reinstall a reliable heat trace system, followed by slab reconstruction using industrial grade materials and industry accepted standards.
Precision saw cuts defined the removal boundaries, minimizing disruption to surrounding slabs and avoiding overbreak during demolition.
The slab was removed entirely down to the subgrade. Loose or frost-damaged material was excavated to expose a clean and stable base for rebuild.
Ace Avant coordinated with a licensed commercial electrician to install a new heat trace system, designed to prevent ground freezing and maintain thermal stability in the slab. This step was critical for long-term performance and to prevent the recurrence of frost heave.
A StegoWrap vapor barrier was installed to block upward moisture migration from the subgrade, essential for controlling condensation and microbial growth.
Rigid insulation panels were installed over the vapor barrier to reduce thermal transfer, protect the new heat trace system, and preserve slab temperature integrity. Seams were carefully taped to avoid slurry intrusion and ensure continuous insulation performance.
Rebar was laid out in a structural grid, with dowels installed and secured into the perimeter of the existing slab for full load transfer and long-term durability. Reinforcement was especially concentrated at the entrance threshold to handle high-impact forklift traffic.
A high-strength concrete mix was placed and finished to create a flush, even transitioning from the cooler dock to the freezer. Careful troweling and joint control ensured a smooth, durable surface ready for immediate cold storage use.
This full-depth replacement resolved both surface and subsurface issues at the freezer entrance. With a fully functioning heat trace system, improved insulation, and quality construction methods, the new slab is now equipped to withstand extreme cold, forklift impact, and heavy-duty service life. ensuring continued operational reliability in this high-demand cold storage environment.
Email: specialty@aceavant.com